What is the function of hydraulic transition joint

In hydraulic joints, hose joints are joints clamped at both ends of hydraulic hoses. The connection between hose joints and component ports usually requires transition joints. Hydraulic transition joints act between the hard joint and the port component during the transition process, or directly as part of the hard pipe joint. What is the function of hydraulic transition joint?

Due to the easy oxidation of the contact surface between two different metals, when the two metals are connected together, the contact surface will quickly oxidize and the contact resistance will increase, followed by a vicious cycle, followed by heating and increased contact resistance, causing the machine to burn. The use of hydraulic transition joints can avoid this phenomenon.

(1) Pre installed
(2) Do not add sealant or other fillers. In order to achieve better sealing effect, sealant was applied to the collar, but as a result, the American thread transition joint sealant was flushed into the hydraulic system, causing hydraulic component blockage.
(3) When connecting pipelines, there should be sufficient deformation allowance to avoid pipeline tension.
(4) When connecting pipelines, lateral forces should be avoided. Excessive lateral forces should not compromise the sealing.
(5) When connecting pipelines, it should be done once to avoid multiple disassembly, otherwise the sealing performance will decrease.

The materials of precision seamless steel pipes with card sleeves are mainly divided into carbon steel and plastic. The upper cover and lower bottom are made of carbon steel, and the middle pipe is made of plastic. The plastic inside is not ordinary plastic, it is highly polymerized. It is made by sheet metal, stamping, and other processes. The surface treatment method is galvanizing, which can also be treated according to specific environmental and customer requirements to effectively prevent the plastic part of the surface oxidation pipe clamp from necrosis. It consists of three parts: upper and lower plates, pipe clamps, and screws and nuts.

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Common Questions

Most Popular Questions.

Replace the hydraulic joint with a new one and thoroughly clean the welding slag and oil stains inside the pipe with kerosene or anhydrous ethanol before installation to ensure that the sealing surface is free of impurities.

Surface strengthening treatment:
Plated with hard chromium (thickness ≥ 0.02mm) or coated with molybdenum disulfide lubricant (suitable for working conditions of -20~200 ℃) at the thread;
The key parts are made of stainless steel material (such as 316L), and there is no corrosion after salt spray testing for ≥ 720 hours.
Suggestions for rust prevention management:
Install a moisture-proof silicone bag during storage, and apply rust proof oil to the contact surface;
Regularly check the cleanliness of the threads (by blowing with high-pressure gas to prevent impurities from accumulating).
Emergency response plan:
Rusted threads can be softened with WD-40 penetrant and cleaned with a nylon brush; Severe corrosion requires cutting off the damaged section and re tapping.

Accurate selection guide:
Working pressure ≤ 80% of the nominal pressure of the joint (e.g. 50MPa grade joint is selected for 35MPa system);
An additional 30% margin is added for impact conditions, and the pressure in high-temperature environments is converted based on the temperature coefficient (reduced by 20% for every 100 ℃).
Strengthen testing verification:
Provide a third-party pressure pulse test report (such as no leakage after 100000 0.5Hz square wave tests);
Add safety relief valves to critical areas (set value<10% of maximum system pressure).
Structural optimization suggestions:
Adopting a double-layer sealing structure (main seal+buffer ring) to absorb pressure fluctuations;
Thickened pipe wall material (such as high-pressure hose joint SC5S outer diameter ≥ 25mm).

Standardized control measures:
Establish a thread identification system (laser print "NPT-1/2-28UNF" on the joint);
Provide a size comparison table (including ISO/ANSI/DIN standard conversion parameters).
Precision detection equipment:
Use an electronic thread gauge (accuracy ± 0.01mm) to detect the tooth profile angle (60 ° or 55 °);
The ovality of the tube body is ≤ 0.05mm (it is recommended to submit samples for retesting before procurement).
Professional installation guidance:
Adopting the torque step method (initial torque 50% → compound torque 100% → final torque 120%);
It is recommended to use a hydraulic torque wrench (with an accuracy of ± 3%) in conjunction with a fixed torque socket.